Racing cylinder of the Athena brand for Sachs 504 (with adaptations), 505 & 508 engines, which were installed on Hercules Prima M, 2, 3, 4, 5 and Optima mopeds / mopeds, among others.
Thanks to the large intake, overflow and exhaust, this tuning cylinder provides a considerable increase in performance.
Technical data cylinder:
- Intake port diameter: 19 mm and 24 mm
- Ø inner exhaust flange: 20 mm
- Ø connection exhaust flange: 25.7 mm
- Distance stud bolt exhaust flange: 50 mm
- Ø Thread exhaust flange: M8
- Ø Cylinder neck: 51.6 mm
- Stroke: 44 mm
- Bore: 48.0 mm
- Thread for decompressor: M10 x 1.5 mm
The intake manifold with diaphragm system for Dell'Orto SHA or PHBG carburetor and exhaust flange is included in the scope of delivery.
Notes:
Plugs with long thread must be used.
For Swiss 504 engines (42 mm stroke), the following modifications must be made to the cylinder:
- Adjust the cylinder base and gasket as shown in Figure 6 .
- The cylinder base must be turned off so that the compression is adjusted again due to the shorter stroke, we recommend setting a crushing edge of 0.8 - 1.0 mm.
- On models with an external clutch lever, the intake must be extended, otherwise the carburetor may come into contact with the clutch lever.
As experience has shown that the steel diaphragm plates supplied can break, we recommend replacing them with carbonite diaphragm plates. You can find these and other suitable parts in the accessories section.
| Manufacturer | Athena |
| Material | Aluminum |
| Surface | sandblasted |
| Nominal diameter | 48 mm |
| Area of application | Tuning |
| Crankshaft stroke | 44 mm |
| Ø piston pin (B) | 12 mm |
| Ø cylinder neck | 51.8 mm |
| Hole spacing inlet | 32.5 mm |
| Ø Outlet outside | 26 mm |
| Ø outlet inside | 19.4 mm |
| Ø Inlet inside | 14.7 mm, 17.8 mm |
| Inlet window | 31.9 x 36.2 |
| Thread inlet | M5x0.8 (standard thread) |
| Hole spacing outlet | 50 mm |
| Hole pattern [mm] | 56/60 x 56 |
| Outlet type | straight, clamped |
| Number of fixing points | 4 pcs |
| Thread outlet | M8x1.25 (standard thread) |
| Decompressor | M10x1.5 |
| Camouflaged | No |
| Sachs | 505 (with pedal shaft) - 1A (AT), 2A (HG) 508 - 1 A |
| Hercules | Great - 2, 3, 4, 5, Optima |
Accessories & related products
Athena piston 48 mm #B | Sachs 504 / 505
Nominal diameter: 48 mm · Manufacturer: Athena · Ø outside piston (A): 47.96 mm · Compression height (C): 30.12 mm · Curvature (D): 1.94 mm · Total piston height (E): 59 mm · Number of piston rings (F): 1 pcs · Piston ring mold: Rectangular ring · Piston ring impact: Internal fuse (IS) · Piston ring height: 1.5 mm · Ø piston pin (B): 12 mm · Tolerance group: B · Piston weight: 123 g
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Athena piston 48 mm #A | Sachs 504 / 505
Nominal diameter: 48 mm · Manufacturer: Athena · Ø outside piston (A): 47.94 mm · Compression height (C): 30.2 mm · Curvature (D): 1.94 mm · Total piston height (E): 59.05 mm · Number of piston rings (F): 1 pcs · Piston ring mold: Rectangular ring · Piston ring impact: Internal fuse (IS) · Piston ring height: 1.5 mm · Ø piston pin (B): 12 mm · Tolerance group: A · Piston weight: 123 g
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Collection only possible with online purchase and appointment.
