PONY

Pony mopeds - Swiss cultural heritage on two wheels

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The mopeds from Feuerthalen with the emblem of the lively little horse have been part of the typical Swiss street scene since the 1960s. Even if the two-wheelers have become somewhat rarer in recent years, Pony mopeds are still being built today, while Puch, Piaggio and other renowned manufacturers have long since ceased production. Let us take a closer look at this somewhat different and unusual manufacturer.

Seat
flag_swissSwitzerland, Feuerthalen
Status
Active
Foundation1961
logo_pony-mk1

Swissness at its best

Swiss knives, Swiss watches and Swiss tools are synonymous worldwide with unique quality, maximum precision and indestructible durability. The last point in particular also applies to the Swiss moped manufacturer Amsler & Co. From 1961 to the present day, mopeds have been built at the company headquarters in Feuerthalen using genuine craftsmanship. A specific calmness and impressive continuity are also reflected in the model range. The mopeds sold under the Pony Motos brand have only been available in two model variants since the start of production: the Pony Cross moped and the Pony GTX moped. These models have been built in almost unchanged form since the start of production. But for all its tranquillity, the moped manufacturer Amsler & Co has a long and rather eventful company history, which tells a lot about iron willpower, Swiss engineering skills and the little guy standing up to the big guy.

Set
HPI TuneBox programmable (2 ignition curves)
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo

24006

HPI TuneBox programmable (2 ignition curves)

Manufacturer: HPI · Area of application: High End

CHF 539.90

HPI hardware for programming
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo

23999

HPI hardware for programming

Manufacturer: HPI · Area of application: High End

CHF 239.90

Hot Hot
HPI ignition box programmable (two ignition curves)
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For: Universal · Puch · Sachs · Pony / Cilo (Beta 521 & 512) · Piaggio · Zündapp Belmondo

23997

HPI ignition box programmable (two ignition curves)

Manufacturer: HPI · Material: Plastic · Color: red · Total length: 63 mm · Width: 100 mm · Height: 28 mm · Number of fixing points: 2 pcs · Ø mounting hole: 7.5 mm · Hole spacing: 80 mm · Area of application: High End · Area of application: Performance · Area of application: Racing · Area of application: Tuning

CHF 304.90

NGK BR9EIX Spark plug long thread interference-suppressed Iridium
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For: Universal · Sachs · Pony / Cilo (Beta 521 & 512)

24125

NGK BR9EIX Spark plug long thread interference-suppressed Iridium

Manufacturer: NGK · Thread type: MF14x1.25 (fine pitch thread) · Candle designation: BR9EIX · Candle thread type: long · Spark plug socket: M4 · Spark plug socket: SAE · Suppressed: Yes · Electrode material: Iridium · Area of application: High End · Area of application: MX · Area of application: Racing · Area of application: Tuning · Width across flats SW: 21 mm

CHF 26.90

NGK BR10EIX Spark plug long thread suppressed Iridium
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For: Universal · Sachs · Pony / Cilo (Beta 521 & 512)

24130

NGK BR10EIX Spark plug long thread suppressed Iridium

Manufacturer: NGK · Thread type: MF14x1.25 (fine pitch thread) · Candle designation: BR10EIX · Candle thread type: long · Spark plug socket: M4 · Spark plug socket: SAE · Suppressed: Yes · Electrode material: Iridium · Area of application: High End · Area of application: MX · Area of application: Racing · Area of application: Tuning · Width across flats SW: 21 mm

CHF 26.90

Airsal piston rings 43.5 mm (pair) | Beta 512 & 521
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For: Pony / Cilo (Beta 521 & 512)

24543

Airsal piston rings 43.5 mm (pair) | Beta 512 & 521

Nominal diameter: 43.5 mm · Manufacturer: Airsal · Area of application: Racing · Piston ring impact: Internal fuse (IS)

CHF 11.90

Airsal piston 43.5 mm | Beta 521 & 512
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For: Pony / Cilo (Beta 521 & 512)

24541

Airsal piston 43.5 mm | Beta 521 & 512

Nominal diameter: 43.5 mm · Manufacturer: Airsal · Ø outside piston (A): 43.5 mm · Ø piston pin (B): 12 mm · Compression height (C): 25.8 mm · Curvature (D): 4.25 mm · Total piston height (E): 52.2 mm · Number of piston rings (F): 2 pcs · Piston ring mold: Rectangular ring · Piston ring impact: Internal fuse (IS) · Piston ring height: 1 mm

CHF 49.90

Shaft seal 15/24/5 Pinion shaft | Beta 521, 521 (A8041)
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For: Pony / Cilo (Beta 521 & 512)

24545

Shaft seal 15/24/5 Pinion shaft | Beta 521, 521 (A8041)

Place of use: Pinion shaft · Manufacturer: Pony · Width: 5 mm · Ø inside: 15 mm · Ø outside: 24 mm

CHF 4.40

Pilot lamp cockpit Pony / Cilo Beta 521 without electric start (P8271)
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For: Pony / Cilo (Beta 521 & 512)

24438

Pilot lamp cockpit Pony / Cilo Beta 521 without electric start (P8271)

Manufacturer: Pony · Test mark: none · Color: green · Tension: 12 V · Bulb holder: LED (fest installiert) · LED: Yes

CHF 8.20

Not in stock

Rear bearing shell Grimeca | Pony GTX Beta 521 (P8925)
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For: Pony / Cilo (Beta 521 & 512)

24442

Rear bearing shell Grimeca | Pony GTX Beta 521 (P8925)

Ø inside: 25.85 mm · Manufacturer: Pony · Ø outside: 30.15 mm · Height: 12.9 mm · Material: Steel · Pony OEM number: P8925

CHF 9.90

Oil seal 20/30/7 engine | Beta 521, 512 (A8089)
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For: Pony / Cilo (Beta 521 & 512)

24434

Oil seal 20/30/7 engine | Beta 521, 512 (A8089)

Ø inside: 20 mm · Ø outside: 30 mm · Width: 7 mm · Manufacturer: Pony · Place of use: Crankshaft

CHF 6.90

Nut M11x1 wheel nut | Pony GTX Beta 521 (P8392 / P8355)
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For: Pony / Cilo (Beta 521 & 512)

24441

Nut M11x1 wheel nut | Pony GTX Beta 521 (P8392 / P8355)

Manufacturer: Pony · Thread type: MF11x1 (fine pitch thread) · Height: 6 mm · Nut type: Hexagon nut · Drive: External hexagon · Width across flats SW: 24 mm · Pony OEM number: P8355 · Pony OEM number: P8392

CHF 3.60

Inox
Countersunk head sheet metal screw Cockpit Inox | Pony GTX / Sachs 503 GTX (P0896)
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For: Sachs · Pony / Cilo (Beta 521 & 512)

24517

Countersunk head sheet metal screw Cockpit Inox | Pony GTX / Sachs 503 GTX (P0896)

Thread type: Sheet metal screw · Manufacturer: Pony · Material: Chrome steel (known as Nirosta®) · Total length: 32 mm · Screw head: Countersunk head

CHF 1.90

swiing® ingenious piston rings 40 mm Airsal cylinder kit (pair) | Beta 521 & 512
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For: Pony / Cilo (Beta 521 & 512)

24510

swiing® ingenious piston rings 40 mm Airsal cylinder kit (pair) | Beta 521 & 512

Nominal diameter: 40 mm · Manufacturer: swiing® ingenious parts · Height: 1.5 mm · Surface: hard chrome plated · Piston ring impact: Internal fuse (IS)

CHF 13.90

Throttle twist grip with brake light sensor | Pony / Cilo Beta 521 (P8324)
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For: Universal · Pony / Cilo (Beta 521 & 512)

24537

Throttle twist grip with brake light sensor | Pony / Cilo Beta 521 (P8324)

Manufacturer: Pony · Color: black · Brake light switch: Yes

CHF 39.90

Brake lever left | Pony / Cilo Beta 521 (P8313)
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For: Pony / Cilo (Beta 521 & 512)

24538

Brake lever left | Pony / Cilo Beta 521 (P8313)

Manufacturer: Pony · Place of use: left · Color: black

CHF 12.90

Page 1 of 69

Wayward company foundation

The former company founder Carl Theodor Amsler was born in 1825 as the son of a doctor in the Swiss town of Schinznach. After finishing school, the young Carl Theodor emigrated to America and founded his first company there, which manufactured optical and mathematical instruments. His company is successful and expands, and it seems as if Carl Theodor Amsler is experiencing the proverbial American Dream. But fate had a different plan in store for him and struck mercilessly. His factory in Philadelphia is completely destroyed in a devastating fire, Carl Theodor Amsler loses almost his entire fortune trying to rebuild it and returns to his old home almost penniless. But even though his first factory was destroyed in the flames, his entrepreneurial spirit and proverbial Swiss tenacity remained unbroken.

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New start and entry into the bicycle business

In 1865, he embarked on a new endeavour and founded a factory for fire extinguishers on the site of today's moped forge in Feuerthalen. Business was good again. Amsler & Co therefore begins to look for new business areas and expands its product range. As a result, Amsler was already travelling on two wheels by 1890, when the company entered the bicycle component business. Around 1900, the first contact was made with a German entrepreneur whose name is certainly recognised by every moped enthusiast: Ernst Sachs. The connection between Sachs and Amsler & Co, which began here, lasted for many years. It was not for nothing that the Pony-Cross mopeds and Pony-GTX mopeds were fitted with Sachs 503 engines at the factory in the 1960s. But more on that later. The company negotiated skilfully in 1903 and secured exclusive distribution for the ‘Torpedo freewheel hub’, a Sachs patent, for Switzerland. This rear wheel hub was a real bestseller and a veritable goldmine for the company from Feuerthalen. As a result of this first co-operation with Sachs, Amsler focused exclusively on the production and sale of bicycle components. However, business success did not always favour the company in the difficult 1930s and 1940s. In the period up to the end of the Second World War, Swiss bicycle manufacturers also had to overcome hard times. However, it is clear from the company's history that consistency, perseverance and tenacity were part of the DNA of the later moped manufacturer. This is how the company survived even these economically difficult decades.

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Mopeds are finally being built

From the 1950s onwards, the manufacturer returned to calmer waters and prospered. When the moped was about to start its triumphal march on Swiss roads, the future moped manufacturer reacted with lightning speed. In 1961, as soon as the motorbike class was officially approved in Swiss road traffic law, Feuerthalen was also at the starting line with pony mopeds. This early launch of the Pony mopeds proved to be a decisive advantage over the tough and actually overpowering competition from foreign moped manufacturers such as Piaggio, Puch and Tomos. The Swiss market was highly competitive during the onset of the moped boom in the 1960s, but as the Pony mopeds were there right from the start, a regular clientele quickly formed. The Pony-Cross and Pony-GTX mopeds, which were somewhat more simply equipped than the competitor models, also won over customers with their robustness and favourable price.

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What's under the Pony saddle?

The technical specifications of the two models have only changed marginally over the years; even the first Pony mopeds were powered by a fan-cooled single-cylinder two-stroke engine with 49 cm3 and an output of 1.2 hp or 0.88 kW. Initially, Sachs engines were used for Pony mopeds. Since the end of small engine production in Schweinfurt, the mopeds have been fitted as standard with an engine from the Italian company Betamotor. Then, as now, a Dell'Orto SHA 13.11 carburettor provided the ignitable mixture. Both models have identical engines and differ technically only in a few minor details such as the chain sprocket or tyres. Although the small but powerful steeds are no longer quite as affordable as they were when they were launched in 1961, they are still just as robust, frugal and endearing.

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The Ponys are still there!

Although a small moped manufacturer like Amsler could not and cannot completely do without suppliers from abroad when building its mopeds, Amsler mopeds still stand for the proverbial Swiss quality. To this day, no cheap parts from the Far East are used. As already mentioned, the 503 engine of the mopeds came from Sachs in Schweinfurt and numerous add-on parts and speedometers came from the Austrian vehicle manufacturer KTM. For a while, the Cross and GTX motorbikes were even completely assembled in the KTM factories in Austria. However, the assembly of the two-wheelers now takes place entirely in Feuerthalen again and many of the former co-operation partners are long gone or have given up the moped division. Only in Feuerthalen are mopeds still assembled. The supposedly small Swiss moped manufacturer obviously has the staying power and is keeping a wonderful piece of Swiss history alive.

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Popular PONY themes

#MOFAKULT #LIVINGICON

Nowhere is the freedom greater and the feeling of happiness stronger than at 30 km/h with the warm wind in your face.

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